“Ryotei no Aji”
Production Line
1“Ryotei no Aji” Labeling
This affixes the front label with the product name and the back label with a food description to each cup.
2Packaging
Miso is filled into each cup and affixed with the top sealing film, then the lid is put on. Nitrogen gas is filled between the miso and the top sealing film to prevent oxidation.
3Inspect weight (package)
The weight of each product is check to ensure that it matches with our specs.
4Attach film
This machine wraps a film around the lid of each product container.
This machine shrinks the film with hot air, in order to keep the lid from being detached.
The film is inspected for misalignment while the top seal film is checked if it has been attached firmly.
5Best-before date printing (package)
The best-before date is printed on the side of each cup.
The best-before date is checked for date errors, distortion, and unclear printing.
6Inspect X-Ray
The detector is used to irridiate products with x-ray to check for foreign matters, such as glass or metal.
7Image inspection
The top sealing film is checked to ensure that there is no mixing of different products.
8Pack into boxes
This machine arranges products in four rows for packing.
This machine forms the cardboard box while packing products, and checking the number and the direction of the products inside each box through an imaging device.
9Inspect weight (case)
The weight of each product is measured to confirm that it matches with our specs.
10Best-before date printing (case)
The best-before date is printed onto each package.
The best-before date is checked to make sure that the date has been printed properly.
11Shipping
The elevator transports the goods to the first floor.
The pallet stacker puts the product boxes on the pallet.
The cargoes are wrapped to prevent cargo shifting during transportation.
After loading the cargoes onto the truck, it's finally time to ship them.